Application

Assembly Guidance & Verification for Ajusa

Q: Can you handle complex assemblies (20+ steps, many components)?

Yes. We’ve deployed on assemblies with 30+ steps and 50+ components. AI handles multi-step verification, component orientation, torque (if camera-detectable), and sequential logic (e.g., “Step 5 only valid if Step 3 passed”).

Q: What’s the cost for a 5-operator line?

€3,500/month (hardware + AI + support). Includes 5 tablets/cameras, AI training, supervised rollout, and performance monitoring. Most customers see ROI in 6-8 weeks through reduced rework and faster cycle time.

Real-time AI guidance for assembly operators. Catch errors before they happen. 98% accuracy, 35% faster assembly, zero defects reaching customers.

Book your free test See pricing

AI Assembly Guidance & Verification Demo - Real-Time Operator Support

Assembly Error Detection: 98%; Assembly Error Detection
Faster Assembly Time: 35%; Faster Assembly Time
Field Defects from Assembly Errors: 0; Field Defects from Assembly Errors

The Challenge

Manual assembly is error-prone, slow, and inconsistent. Operators rely on memory, printed work instructions, and supervisor oversight—all prone to failure.

01
Operator Fatigue
Assembly is repetitive. Operators tire after 6-8 hours. Error rates spike at end of shift.
02
Paper-Based Work Instructions
Printed SOPs are outdated, hard to follow, don’t show what’s correct. Operators interpret differently.
03
Post-Assembly Rework
Errors caught after assembly. Rework is 3-5x slower than getting it right first time. Scrap costs add up.
04
Field Failures
Assembly errors reach customers. Recalls, warranty claims, brand damage.

Kit check: detected parts on the left, and a list per part ID showing required against found — Kit 3 / 5

How It Works

Real-Time AI Copilot for Assembly

Live Operator Guidance — Tablet or HUD shows exact next step with photos/video

Instant Error Detection — AI catches skipped steps, wrong components, misalignment in real-time

One-Click Verification — Operator snaps photo. AI approves or flags for correction.

Operator Learning — AI learns from each operator’s mistakes. Coaching improves over time.

Assembly Guidance in Action

Real-time assembly guidance system — AI guides operators through each step and verifies accuracy in real-time

Key Features

01
Mobile Guidance
Tablet or smartphone displays step-by-step instructions with photos, videos, and diagrams
02
Vision Verification
Operator takes photo. AI verifies assembly is correct before moving to next step.
03
Real-Time Alerts
Instant notification if operator skips steps or uses wrong component
04
Operator ID Tracking
Know who built what. Quality metrics per operator. Identify training gaps.
05
Real-Time Dashboard
Supervisors see assembly progress, error rates, time per unit on live dashboard
06
Performance Analytics
Identify slowdowns, bottlenecks, and training opportunities. Optimize assembly sequence.

Proven Results

98%
Assembly Error Detection
Catches skipped steps, wrong parts, misalignment. Zero escapes to customer.
35%
Faster Assembly
No searching for instructions, no supervisor questions. Guided workflow speeds up process.
€45k
Annual Savings per Line
Reduced rework (€28k) + prevented recalls (€17k) = significant ROI.
3.5
Weeks to ROI
System pays for itself in less than a month of operation.

Free feasibility test

Test AI Assembly Guidance on Your Line

We’ll train the AI on your assembly process and run a 5-day POC. See real results with your operators and products.

parts or photos: 20; parts or photos
days to results: 5-7; days to results
no commitment: €0; no commitment

Results before contract Book your free test See pricing +39 049 825 6850

FAQ

Another question? Call us on +39 049 825 6850 or email info@logirobotix.com.

How long does it take to train the AI on our assembly process?

We capture 10-15 “gold standard” assemblies (done correctly by expert). AI learns from those videos. Training takes 3-5 days. Then we run a 5-day POC on your line to optimize detection and reduce false positives. Full deployment: 2-3 weeks.

Do operators need to learn new software?

No. The interface is designed to be intuitive—most operators get it in 30 minutes of hands-on training. It’s like using Instagram: swipe through steps, tap to take a photo, AI approves or gives feedback. Training reduces after day 3.

What if the AI makes mistakes?

AI is supervised. Supervisors can override if needed (“this is OK, mark as complete”). Each override trains the AI. Miss rate drops to <1% after 2 weeks as the AI learns your specific requirements and edge cases.

Can you handle complex assemblies (20+ steps, many components)?

Yes. We’ve deployed on assemblies with 30+ steps and 50+ components. AI handles multi-step verification, component orientation, torque (if camera-detectable), and sequential logic (e.g., “Step 5 only valid if Step 3 passed”).

What’s the cost for a 5-operator line?

€3,500/month (hardware + AI + support). Includes 5 tablets/cameras, AI training, supervised rollout, and performance monitoring. Most customers see ROI in 6-8 weeks through reduced rework and faster cycle time.

Trusted on production lines at