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Application

Count Products Automatically

AI-powered piece counting for high-speed lines. Eliminate manual tally errors and labour.

Count / check
Wheel hub checked by the app, with scrap from defects down 40 to 60 percent

The Challenge

Manual counting is labour-intensive, error-prone, and impossible at high line speeds. Tally errors lead to shipment mistakes and customer complaints.

  • 01

    Manual counting is labour-intensive

    Operators count every piece moving down the line — slow, boring work that scales poorly.

  • 02

    Tally errors lead to shipment mistakes

    Wrong quantities shipped, customer complaints, rework shipments = costly.

  • 03

    Difficult at high line speeds

    Above 50 pcs/min, human counting becomes impossible; batch counts become inaccurate.

  • 04

    No traceability

    Manual counts don’t integrate with your ERP; requires manual data entry and is error-prone.

OK 10 · NG 0
PIQAPART screen confirming a moulded cover with every checkpoint OK and a running total

How AI Product Counting Works

100% automated piece counting

AI detects and counts pieces in real-time — handles any product shape or size at production speed

100-300+ pcs/minute — matches line speed without bottleneck

Tracks batch counts, exports to ERP — real-time data sync with your production system

Eliminates human error — consistent accuracy even during shift changes or distractions

Expected Results

Counting accuracy
>99.9%
Counting accuracy
Monthly savings (typical)
€4-8k
Monthly savings (typical)
Deployment time
1 day
Deployment time

Real-World Example

Electronics Components Distributor (Netherlands)

“We were manually tallying tape reels — 500+ per day. Errors happened ~2% of the time, causing customer returns. AI counter runs 24/7 with zero errors and reduced labour by 80%.”

Warehouse Manager, 10,000+ items/day

Free feasibility test

Test Counting on Your Products

Send us 5-10 sample batches or describe your product. We’ll run a counting test and show you accuracy + ERP integration.

parts or photos
20
parts or photos
days to results
5-7
days to results
no commitment
€0
no commitment
FAQ

Frequently Asked Questions

Another question? Call us on +39 049 825 6850 or email info@logirobotix.com.

Can it count different product sizes?
Yes. Can count parts from <1cm to >10cm, any shape. We train the AI on your specific products.
What if products overlap or stack?
Our 3D imaging can separate overlapping or stacked items. Complex stacks may need manual verification during POC.
Can it track which batch each count belongs to?
Yes. Via barcode, lot code, or tray ID — full traceability for your inventory.
Does it integrate with our WMS/ERP?
Yes. Standard integrations available for SAP, Oracle, NetSuite, and custom APIs.
What’s the cost?
Counting plan €1,200/mo (basic) or Quality Control €1,800/mo (advanced). Savings typically €4-8k/mo in reduced labour and errors.

Trusted on production lines at

  • thyssenkrupp
  • Alcantara
  • Colombini Casa
  • Vellardi
  • Getcoo
  • MTG