· 3 min read
Error-proofed assembly. Powered by AI.
Real-time computer vision that watches every assembly step, verifies it against the correct sequence, and alerts the operator instantly when something is wrong — before it becomes a defect.
Logirobotix AI Assembly Assistant - Assembly defects
- −35%
- Assembly defects
- Rework reduction
- −60%
- Rework reduction
- Faster onboarding
- +50%
- Faster onboarding
- Line throughput
- +20%
- Line throughput
What is a poka-yoke vision system?
The Japanese mistake-proofing principle, rebuilt around a camera instead of a fixture.
Poka-yoke (“mistake-proofing”) is the manufacturing principle of designing a process so errors are physically prevented or caught immediately — not found later in inspection. Traditionally this means jigs, sensors, or fixtures built for one specific part.
An AI poka-yoke vision system applies the same principle with a camera and software instead of hardware fixtures. It watches manual assembly in real time, recognises components and operator gestures, and flags the moment something deviates from the correct sequence — before the part moves to the next station.
That’s what makes it an AI assembly assistant, not just an inspection camera: it doesn’t only detect defects after the fact, it guides the operator step by step while the work is happening.
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Traditional poka-yoke
One fixture per part variant. Expensive to retool, hard to scale across product changes, blind to new defect types.
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AI poka-yoke vision system
One camera, software that adapts to new parts and sequences without rebuilding hardware — same principle, applied at line speed.
Key capabilities
Manufacturing AI visual inspection, assembly verification, and traceability — on one platform.
Automated Defect Detection
Cracks, scratches, and surface defects on parts, flagged in real time — under 0.5s per check.
Assembly Verification
Confirms the right part, orientation, and order at every step before the operator moves on.
Counting & Kit Check
Confirms every component in a kit is present before assembly starts — zero missing parts.
Multi-Language Guidance
Visual and audio instructions adapt to any operator, in any language.
API · MES · ERP
Connects to your existing systems — no data silos, full traceability.
Full Traceability
Every check, alert, and correction logged automatically for audit and compliance.
How it works
Five steps from installation to zero-defect assembly — no machine vision expertise required.
- 1
Mount the camera
One camera per station. Plug-and-play — no fixed jigs, no rewiring.
- 2
Map the sequence
Define the correct parts, orientation, and order for that step.
- 3
AI learns the process
The model trains on your components and tolerances — live in a day.
- 4
Operator gets guidance
Visual and audio cues confirm each step, or flag a deviation instantly.
- 5
Every check is logged
Pass, fail, and correction events recorded for traceability.
AI Assembly Assistant demo Live demo · Real deployment
Every step, validated in real time.
Real assembly session footage — the AI validates each component placement, tracks operator gestures, and flags errors instantly, before they become defects or rework.
- Assembly defects
- −35%
- Assembly defects
- Rework costs
- −60%
- Rework costs
- Faster onboarding
- +50%
- Faster onboarding
- Line throughput
- +20%
- Line throughput
Wherever manual assembly happens
Errors can be eliminated at the point they happen — not caught downstream.
Manual Assembly
AI-guided kitting
Electronics
PCB & cable harness
Automotive
Multi-step assembly
Pharma & Medical
Device kitting
General Mfg
Any manual line
Logistics
Picking & kit checks
Trusted by manufacturers across Europe
ThyssenKrupp
Vellardi
Getcoo
MTG
See it running on your line — before you spend a euro.
We run a free proof of concept on your actual components and workflows. You see the detection rate, error flagging, and operator guidance in your environment before signing anything.
€1,200
Starting / mo
Ready to eliminate assembly errors?
Most lines are live within one day of deciding to go ahead. No upfront CAPEX, no machine vision expertise required on your side.
From €1,200/mo · No upfront CAPEX · Cancel anytime
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Logirobotix
AI quality control for manufacturers. Up and running in one day. No experts required. in f
- 100% inline inspection — no sampling
- From €1,200/mo — no upfront CAPEX
- Deployed in 1 day — no experts needed
- Made in Italy · Camposampiero, Padova
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Solutions
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Industries
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Company
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Contact
- Logirobotix srl
- Via Pitoche 5B
35012 Camposampiero (PD)
Italy - info@logirobotix.com
- +39 049 8256850
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